PP Material Pipe Fitting Injection Mould Work Full Automatic

-How about final treatment for all of those fitting moulds? On normal choose hardness steel for pipe fitting moulds, at final arranged vacuum quenching hardness treatment for sliders, core, cavity and so on. -How many days needed for making this type of fitting moulds? As choose hardness steel,...

PP Material Pipe Fitting Injection Mould Work Full Automatic

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PP Pipe fitting mould

Mold Size

500x500mm / advice choose450Ton injection machine

Mold cavity

depend on demands

Mold Steel

2344 steel, the original hardness is HRC32 degree

Mold steel treatment way

At final arranged hardness treatment for the core and cavity plates to HRC45 degree by vacuum quenching treatment

Mold gate way

Cold runner

Mold uselife

800000 shots

Mold cycle time

35 sec about

1st. Test mold time

55 days after confirmed mold drawing files

Mold doff way

ejector

Package

PET film covered then packing into standard wooden case



-How about final treatment for all of those fitting moulds?

On normal choose hardness steel for pipe fitting moulds, at final arranged vacuum quenching hardness treatment for sliders, core, cavity and so on.

-How many days needed for making this type of fitting moulds?

As choose hardness steel, process step different, on normal needed 55 days.

-If all of those PP pipe fitting can work full automatic?

Yes, all of them can work full automatic depend on self-lock oil cylinders and ejectors.

-If all of those fitting mould easy fill material or not?

Yes, very easy, fill material very fast.

If need more information about this mould, pls contact with us. tks!


Process

Mold steel

P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more

Mold cavity

1 or more (depend on client)

Surface treatments

electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness)

Plastic materials

PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other

Software

UG, PRO-E, MOLDFLOW, CAD, CAE, VISI

Mold gate way

cold runner/hot runner/semi-hot runner

Mold base

HASCO, DME, LKM, HOME-MADE

Mold doff system

ejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more

Mold cooling

Water cooling/air cooling/beryllium bronze cooling

Mold payment

50% down payment by T/T, 50% balance by T/T before shipment

Mold shipment

By sea/air/train

Mold packaging

packed into standard wooden cases

Mold quotation

most reasonable as rich experience


Technology

1) Mould structure design

Professional designers provide you with reasonably designed mould to shorten cycle hours.

Reducing unnecessary procedure improves efficiency.

2) Mould cooling system

According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.

3) Accessory for mould

Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life. 

4) Deal with mould

Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850


Service

1) We can repair the mould in one year for some free and provide technology. . 

2) Gurantee  period is 12months starting from the date of moulds accept in the Buyer’s factory.

3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product  can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.


If you have any interest in our pp material pipe fitting injection mould work full automatic, welcome to contact our factory for more details. As one of the leading manufacturers and suppliers in China, we also welcome the customized orders.

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