ABS Material Motorcycle Full Face Helmet Injection Mold Work Semi-automatic by Oil Cylinders

-If this full face helmet mould can work full automatic or not? We designed work semi-automatic, mean need take this helmet from mould by human. Inside designed with sliders move inside, then there is not able to take off automatic. -How many days needed for this mould? We can finished this...

ABS Material Motorcycle Full Face Helmet Injection Mold Work Semi-automatic by Oil Cylinders

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ABS Full face helmet mould

Mold Size

550x550mm / advice choose 480Ton injection machine

Mold cavity

Single cavities

Mold Steel

718 forging steel, the original hardness is HRC30 degree

Mold steel treatment way

At final arranged hardness treatment for the core and cavity plates to HRC48 degree thur. nitrogen treatment

Mold gate way

Cold runner

Mold uselife

400000 shots

Mold cycle time

55 sec

1st. Test mold time

50 days after confirmed mold drawing files

Mold doff way

ejectors block

Package

PET film covered then packing into standard wooden case



-If this full face helmet mould can work full automatic or not?

We designed work semi-automatic, mean need take this helmet from mould by human. Inside designed with sliders move inside, then there is not able to take off automatic.

-How many days needed for this mould?

We can finished this mould for test within 45 days if time very urgently. after arrange final treatment mean total need about 60 days then can be arrange shipment.

-If all of the oil cylinders work same step or not?

Must be not. Must be step by step then make sure safe work.

If need more information about this mould, pls contact with us. tks!


Process

Mold steel

P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more

Mold cavity

1 or more (depend on client)

Surface treatments

electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness)

Plastic materials

PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other

Software

UG, PRO-E, MOLDFLOW, CAD, CAE, VISI

Mold gate way

cold runner/hot runner/semi-hot runner

Mold base

HASCO, DME, LKM, HOME-MADE

Mold doff system

ejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more

Mold cooling

Water cooling/air cooling/beryllium bronze cooling

Mold payment

50% down payment by T/T, 50% balance by T/T before shipment

Mold shipment

By sea/air/train

Mold packaging

packed into standard wooden cases

Mold quotation

most reasonable as rich experience


Technology

1) Mould structure design

Professional designers provide you with reasonably designed mould to shorten cycle hours.

Reducing unnecessary procedure improves efficiency.

2) Mould cooling system

According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.

3) Accessory for mould

Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life. 

4) Deal with mould

Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850


Service

1) We can repair the mould in one year for some free and provide technology. . 

2) Gurantee  period is 12months starting from the date of moulds accept in the Buyer’s factory.

3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product  can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.


If you have any interest in our abs material motorcycle full face helmet injection mold work semi-automatic by oil cylinders, welcome to contact our factory for more details. As one of the leading manufacturers and suppliers in China, we also welcome the customized orders.

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